CUTTERHEADS | Brazed Cutters | | Cutterheads With Turnover Knives | | 1. Profile variation after sharpening. | 1. NO variation. | | 2. Different cutting diameter after sharpening, consequently: longer set-up times, i.e., the rub collar must be adjusted to the new diameter. | 2. NO diameter change. Constant diameter means no adjustments on machines. | | 3. Concentricity errors after sharpening, consequently: cutting quality and service life not perfect. | 3. Constant accuracy of concentricity, therefore optimum cutting quality and maximum service life. | | 4. Limited carbide grade available (brazing, stress, etc.) consequently: inferior service life. | 4. Choice of carbide grade available depending on material to be cut, therefore increased service life. | | 5. After carbide edges have been sharpened a number of times - either rebraze cutting edges or purchase new tool. | 5. The cutterhead body remains virtually unchanged after years of use with minimal maintenance. | | 6. Major inventory of tools - 3 to 4 identical cutters are required for uninterrupted operation. | 6. One or two cutterheads are sufficient. | | 7. Expensive replacement of damaged cutting edges - new tool or re-tip. | 7. Simply turn or replace the damaged knives. | | 8. Design of cutters with large gullets can cause excessive noise levels (decibels). | 8. Closed body design helps reduce noise levels. | | 9. Change of balance due to incorrect resharpening | 9. Balance is always maintained. |
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